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Performance Development Solution

High Absorbency Solution

Develop Higher-Capacity Hygiene Products Around Your Target Performance

Develop adult diapers, baby diapers, incontinence pads and underpads around your target absorbency, absorption speed, rewet, thickness and cost requirements — from absorbent core design to tested product specification.

Discuss Your Absorbency Requirement
Target Absorbency Develop around your required capacity
Core Optimization SAP, fluff pulp & core structure
Performance Testing Absorption, rewet & leakage
OEM & ODM From sample to mass production
Elintree hygiene product manufacturing factory and high absorbency product development
High Absorbency Development · Core Optimization · Performance Testing

Can We Develop Your Target Absorbency?

Whether you need to improve an existing product or develop a new high-absorbency product, we can work from your target performance and product requirements.

Adult Diapers

Develop higher-capacity solutions for overnight and heavy incontinence applications.

Baby Diapers

Optimize absorbency for overnight protection and different diaper sizes.

Incontinence Pads

Develop higher-capacity cores for different shapes, sizes and application needs.

Underpads

Increase liquid capacity for healthcare, home care and extended-use applications.

Have a target capacity in mind? Share your product type, size and required absorbency with us.

Start With Your Performance Target

High absorbency is not defined by capacity alone. We first identify the performance requirements that your product needs to achieve.

01

Target Absorbency

How much liquid should the product absorb?

02

Absorption Speed

How quickly should liquid be acquired and absorbed?

03

Rewet

How dry should the surface remain after absorption?

04

Leakage Protection

How should the product perform during movement and extended use?

05

Product Thickness

How much thickness is acceptable for the target capacity?

06

Target Cost

What performance level needs to be achieved within your cost target?

High absorbency diaper core structure

What Is Limiting Your Current Absorbency?

If your current product cannot reach the required absorbency, the problem may not simply be the amount of SAP.

Limited Core Capacity

The absorbent core may not have enough effective capacity for the target application.

Slow Liquid Acquisition

Liquid may not enter the core quickly enough, causing surface wetness or leakage.

Uneven Liquid Distribution

Liquid may concentrate in one area instead of spreading through the available absorbent structure.

High Rewet

The core may absorb liquid but release moisture back toward the topsheet.

Core Saturation

The structure may reach its effective absorption limit too quickly.

Leakage Under Pressure

Absorption performance may decrease when the product is compressed, moved or used for extended periods.

How We Build Higher Absorbency

Higher absorbency is achieved through the interaction of materials, core structure and liquid distribution—not simply by adding more absorbent material.

Absorbent Core

Optimize the core structure according to target capacity, product size and application.

SAP

Select and distribute SAP according to absorption, retention and required performance.

Fluff Pulp

Adjust fluff pulp type, quantity and distribution to support liquid acquisition and distribution.

Acquisition Layer

Improve liquid intake and transfer from the topsheet into the absorbent core.

Core Structure

Optimize material layering and distribution to improve utilization of the absorbent core.

Liquid Distribution

Help spread liquid through the available absorbent area instead of allowing localized saturation.

Developed Around Your Target Absorbency

We can develop the product around a defined absorbency target rather than starting from a fixed product specification.

600 ml
→
800 ml
→
1000 ml
→
1200 ml
→
1500 ml*
Target Capacity Define the required absorbency.
Core Design Configure the absorbent structure.
Material Selection Select suitable absorbent materials.
Sample Development Build and evaluate samples.
Performance Testing Test against agreed requirements.
Specification Confirm the production specification.
Target absorbency depends on product type, size, materials, structure and testing requirements. Absorbency is evaluated together with absorption speed, rewet, leakage, thickness and target cost.

Higher Absorbency Without Simply Increasing Thickness

Increasing absorbent material is not always the best way to improve capacity. A higher-capacity product also needs to maintain acceptable thickness, softness and fit.

Simply Adding More Material

  • More absorbent material
  • Thicker core
  • Higher material consumption
  • Potential impact on comfort and cost

Optimized Absorbent Structure

  • Material selection
  • Core structure optimization
  • SAP distribution
  • Liquid acquisition and distribution
Our development approach balances absorbency with thickness, comfort and target cost.

High Absorbency Development in Practice

Real product development starts with a performance gap and ends with a tested specification.

Adult diaper high absorbency development case

Adult Diaper — Higher Overnight Absorbency

Original Capacity Approx. 500 ml
Development Target 800–1500 ml
Absorption Speed 15s
Rewet 0.5g
Development Core + SAP + Structure
Development included imported fluff pulp, SAP optimization, breathable composite backsheet, 3D leak guards and a 360° waistband.
Baby diaper high absorbency development case

Baby Diaper — Upgraded Absorbent Core

Original Capacity Approx. 300 ml
Development Target 600–1200 ml
Development Focus Absorbent Core
Application Higher-Capacity Protection
The absorbent core and material configuration were optimized around the required capacity and product size.
High absorbency product testing

High Absorbency Must Be Measurable

A high-capacity claim needs to be supported by product testing against defined performance requirements.

Absorption Capacity

Evaluate liquid retention under specified test conditions.

Absorption Speed

Measure how quickly liquid is acquired and absorbed.

Rewet

Evaluate moisture returning toward the topsheet.

Liquid Distribution

Check how effectively liquid spreads through the core.

Leakage

Evaluate leakage protection under specified conditions.

Thickness

Monitor thickness while developing higher absorbency.

Core Weight

Verify consistency and distribution of absorbent materials.

Product Structure

Check whether the final configuration meets the specification.

Requirement → Specification → Sample → Testing → Optimization

From Absorbency Target to Mass Production

Once the performance target is confirmed, the development process moves from technical requirements to a production-ready specification.

01

Requirement

Confirm product type, size, application, target absorbency and cost.

02

Specification

Define core structure, materials, dimensions and performance requirements.

03

Sample

Produce samples based on the agreed specification.

04

Testing

Evaluate absorption, rewet, leakage and other required characteristics.

05

Approval

Confirm the final sample and product specification.

06

Mass Production

Transfer the approved specification to production and quality control.

The goal is not only to develop a high-absorbency sample, but to turn the approved specification into a repeatable production product.

High Absorbency Solution FAQ

Can you make high absorbency adult diapers?
Yes. We can develop higher-capacity adult diapers based on your target absorbency, size, application and product requirements.
How can I increase adult diaper absorbency?
We can optimize the absorbent core, SAP, fluff pulp, acquisition layer and liquid distribution.
Can you develop 1200ml or 1500ml adult diapers?
Target absorbency can be developed according to product size, core structure, materials and testing requirements.
How can I increase absorbency without making diapers too thick?
We optimize material selection and core structure together to balance absorbency, thickness, comfort and cost.
What materials are used for high absorbency diapers?
Common materials include SAP, fluff pulp, acquisition layers and different absorbent core structures.
Can you customize absorbency for different sizes?
Yes. Absorbency and core configuration can be developed according to each product size and application.
How do you test diaper absorption capacity?
We evaluate absorption capacity, absorption speed, rewet, liquid distribution and leakage according to the agreed requirements.
Can you develop a high absorbency product from our existing sample?
Yes. We can evaluate the existing sample and optimize its materials, core structure and performance.

Have a Target Absorbency in Mind?

Tell us your product type, size, target absorbency and application. We can evaluate your requirements and recommend a suitable product development direction.

Discuss Your Absorbency Requirement
Adult Diapers  ·  Baby Diapers  ·  Incontinence Pads  ·  Underpads  ·  OEM & ODM